山西双环重型机械有限公司,位于晋西北著名佛教圣地五台山脚下,是素有中国“锻造之乡”美誉的锻造行业的龙头企业,是专业生产碳钢、合金钢、不锈钢、大型环件、锻件、风力发电机塔连接法兰。并生产制造重型锻造机械设备。
公司装备水平先进,拥有我国第一台最大环型锻件D53K—8000型数控辗环机、ZDYJ—5000T自由锻造油压机、及配套大型车床、钻床、热处理等设备。
公司现有三条生产线。第一条生产线主要生产8000mm以下风电法兰,回转支承圈、轴承环及大型环件;第二条线主要生产国内外直径3000mm以下,各种工程机械回转支承圈、法兰、环件等;第三条生产线主要生产锻造操作机、装取料机、法兰机。
公司质量保证体系完善,拥有世界一流的高性能检验检测设备,公司通过ISO9001—2000国际质量体系认证后,严格而标准的生产管理,形成产供销一条龙发展格局。
公司有充足的运营资本、雄厚的技术实力、卓越的制造技术和良好的市场信誉。热忱欢迎新老中外客商洽谈业务,共创美好未来。
Shanxi Shuanghuan Heavy Machinery Limited, located in the northwest Shanxi famous Buddhist holy land at the foot of Wutai Mountain, is known as China's "Forging town" reputation forging industry leading enterprises, specializing in the production of carbon steel ,steel ,stainless steel, large forging ring , the wind generator tower connecting flange, and forging manufacturing heavy machinery and equipment.
The level of advanced equipment company, the largest owner of the first ring forgings D53K -8000 Rolling Machine, ZDYJ-5000T free forging hydraulic machines and supporting large lathes,drilling,heat treatment equipment.
The company exists three production lines. The first production line mainly produces 8000 mm flange following wind power, slewing ring bearing large part of Central and the second main line makes the products following 3000mm in diameter,at home and abroad. all kinds of construction machinery rotary bearing ring, flange, Ring; section Three main production line of forging operation, with material from machines, flange machine.
Company Quality Assurance system, with a world-class high-performance inspection equipment, the company has passed ISO9001-2000 international quality system certification, the stringent standards of production management, production, supply and the development of a pattern.
The company has sufficient operating capital, strong technical strength, excellent technology and good market reputation. We warmly welcome new and old business of Chinese and foreign investors to negotiate for a better future.
应用范围
公司生产的法兰、管件、锻件广泛应用于航天航空、石油化工、工程机械、船舶潜艇、风力发电塔、机械装备、军工车辆、港口塔机、核能发电等行业。
Application
The production tubes and forgings are used in aerospace, petrochemical, engineering machinery, ships submarines, wind power towers, machinery and equipment, and military vehicles, the port tower crane, nuclear power generation and other industries.
技术能力
山西双环重型机械有限公司于2007年获得国家质量监督检验检疫总局核发的特种设备制造许可证。公司生产碳钢、钛合金、高温合金、不锈钢等轴承环、轮、回转支承、风电法兰、航空航天器用无缝环形钢件,并生产各种大型异型锻件、管件、美标、德标、日标及国标法兰。
公司研发生产全液压操作机、夹持重量50吨,取料机取料重量30吨,台车360°连续旋转。
多年来,公司不断引进科技人才,生产、制造水平不断提升,获过多项省级科技进步奖,为行业生产建设作出了巨大贡献。
Technical capacity
Shanxi Shuanghuan Heavy Machinery Limited in 2007 is accpuired the State Administration of Quality Supervision, Inspection and Quarantine special equipment manufacturing license. Produced carbon steel, titanium alloys, high-temperature alloys, plastic materials such as stainless steel seamless steel ring, ring bearings, wheels, slewing bearings, flanged wind power, high-temperature alloys used in aerospace Ring, and the production of large-scale special-shaped forging , tube, American Standard, Germany superscript, subscript, and GB various flange.
The company has developde the production of hydraulic operation, the weight of 50 tons of clamping, and Reclaimer Reclaimer weight of 30 tons, car 360 ° continuous rotation.
Over the years, the company has continued the introduction of science and technology talent, production, manufacture level than ever, a number of provincial-level scientific and technological progress awards for the production and construction industries have made enormous contributions to.
装备能力
公司现有主要生产设备:
锻造液压机
YJ13/5000锻造液压机最大可锻造50吨锻件,最大行程2000mm,净空距4000mm,工作台面尺寸6000mm*4000mm,工作行程2*3000mm,锻造次数40次/min,结构先进。数字程序控制,自动化程度高,减少锻件加热次数,高效、节能、节材。可锻造环类、盘类、轴类等各种大型锻件。
Equipment capacity
Major existing production equipment companies are:
YJ13/5000 forging hydraulic forging maximum 50 tons of forgings, the biggest trip of 2000 mm, 4000 mm clearance distance, table size 6000 mm * 4000mm, the itinerary 2 * 3000 mm, the number of forging 40 beats / min, structural advanced. Digital PLC, a high degree of automation, reduce the number of forging heating, high efficiency, energy saving and materials. It can be forging ring, disk type, shaft, and other large forgings.
辗环机:
D53K—8000数控辗环机,是亚洲第一台可辗轧最大直径8000mm,轴向高度1000mm,单边宽度1000mm,轧制产品单重30吨的辗环机,具有径向——轴向复合辗压功能,可自动跟踪环件圆度,自动调节抱辊、轧辊,辗环精度高,轧制工件组织精密。可辗轧大型各种截面的无缝环件,为航天、核电、航空、军工、船舶、石化、工程机械、电力能源轧制法兰、环件等。
Rolling Machine:
D53K-8000 NC Central rolling machines, is the first Asian to Rolling Mill largest diameter 8000 mm, a high degree of axial 1000 mm, unilateral width 1000 mm, single-product-rolling 30 tons of rolling ring machine, a radial - Axial Composite Zhanya feature that automatically track ring round, have adjusted automatically roll, rolling ring of high accuracy, precision rolling workpiece organizations. Rolling Mill can be all kinds of large-scale cross-section of the seamless ring for the aerospace, nuclear power, aviation, defense, shipbuilding, petrochemical, engineering machinery, electrical energy rolling flange, such as ring.
热处理:
RJ—500—9、RJ—550—9、RJ—650—9、RJ—750—9、RJ—850—9 全纤维井式电炉采用DID控制,控温精度高,炉温均匀性好,最大可热处理ф8000mm,高1600mm的各类环件、盘件及轴类锻件。
Heat Treatment:
RJ-500-9, RJ-550-9, RJ-650-9, RJ-750-9, RJ-850-9-wide fiber Pit furnace use DID control, temperature control of high precision, temperature uniformity, and the largest Heat treatment can ф8000 mm, the types of high-1600 mm ring, set pieces and forging shaft.
车床:
CQK5240数控双柱立式车床最大可加工直径ф4000mm,高度报挂号2000mm的内外圆柱面、圆锥面、端面以及切槽等。
C5150A数控单柱立式车床最大可加工直径ф5000mm,高度1400mm的内外圆柱面、圆锥面、端面以及切槽等。
Lathe:
CQK5240 NC double-column vertical lathe largest Machinable ф4000 mm diameter, 2000 mm high degree of internal and external cylindrical, conical surface, such as face, as well as cutting.
C5150A CNC lathe largest single vertical column Machinable ф5000 mm diameter and 1400 mm high internal and external cylindrical, conical surface, such as face, as well as cutting.
钻床:
DD5050/4平面数控钻床最大加工直径5000mm*5000mm,加工最大板厚300mm,由于采用数字程序控制,可一次定位加工全部孔减少定位次数。各孔中心距尺寸精度高,采用2000~4000转/分的高速主轴,使孔光洁度大大提高。用于管扳、折流板和各种法兰盘钻孔。
Drill:
DD5050 / 4 NC drilling largest plane processing * 5000mm diameter of 5000 mm, maximum thickness of 300 mm processing, digital program control can be a full-positioning processing reduce the number of positioning. From the centre of the pore size and high precision, by 4000 to 2000 ~ / min high-speed spindle, so that hole finish has been greatly increased. For the draw, Baffled and various flange bored.
理化试验中心
中心下设五个试验室
一、力学性能室
二、化学分析室
三、光谱分析室
四、金相分析室
五、无损检测室
各试验室检测项目及设备配置
一、力学性能室
(1)检测项目:金属材料室温拉伸试验、金属夏比缺口冲击试验、金属材料硬度检测。
检测设备:
(2)WEW—300型微机屏显万能拉伸试验机/试验标距仪。
(3)JBD—300B型低温冲击试验机/缺口投影仪/手拉缺口拉床。
二、化学分析室
(1)检测项目:金属材料化学成分检测,并作为光谱分析仪的对比校正。
(2)检测设备:分光光度计,红外碳硫分析仪,分析天平等。
三、光谱分析室
(1)检测项目:金属材料化学成分快速检测。
(2)检测设备:PDA—7000光电直读光谱分析仪。
四、金相分析室
(1)检测项目:金属材料高低倍检测,主要为酸蚀检验、非金属夹杂物的检测评定、金属平均晶粒度的检测评定。
(2)检测设备:立式XJL—03金相显微镜、PG—2C金相抛光机、QC—1金相切割机
五、NDT检测室
(1)检测项目:超声波检测、着色检验
(2)检测设备:HS616E数字超声探伤仪
Physicochemical test center under the center supposes five test chamber one, mechanical properties room two, chemistry analysis room three, spectrum analysis room four, metallography analysis room five, non-destructive inspection room the various test chambers examination project and the equipment disposes one, mechanical properties room (1) to examine the project: The metallic material room temperature pulling test, the metal summer compares the notch impact teat, the metallic material degree of hardness examination. check-out facility: (2) WEW-300 microcomputer screen obviously multi-purpose stretch testing machine/experiment scale distance meter. (3) the JBD-300B low temperature impact testing machine/gap projecting apparatus/hand pulls the gap broaching machine. two, chemistry analysis room (1) examines the project: Metallic material chemical composition examination, and as spectrum analyzer's contrast adjustment. (2) check-out facility: Spectrophotometer, infrared carbon sulfur analyzer, analysis day equality. three, spectrum analysis room (1) examines the project: The metallic material chemical composition examines fast. (2) check-out facility: The PDA-7000 electro-optic reads the spectrum analyzer straight. four, metallography analysis room (1) examines the project: Metallic material height time of examination, mainly for pickling examination, non-metallic inclusions examination evaluation, metal average crystal grain size examination evaluation. (2) check-out facility: Vertical XJL-03 metallography microscope, PG-2C metallography buffing machine, QC-1 metallography cutter five, NDT examination room (1) examines the project: The ultrasonic wave examination, the coloration examine (2) the check-out facility: HS616E digital ultrasonic defect detector.
公司通过了ISO9001、PED97/23、AD2000W0国际质量体系认证和欧盟、德国市场准入认证,为客户提供满意的产品和服务。
The company has ISO9001, PED97/23, AD2000W0 international quality system certification and the European Union, the German market access certification, for clients to provide satisfactory products and services.
近年来,公司除生产各类法兰、环件、锻件外,自主研发制造操作机,装取料机,法兰机。
制造主打机型操作机:
T31YB50操作机是目前国内屈指可数的夹持重量可达50吨的全液压操作机,最大夹持力矩为120吨。
具备七种功能:钳口夹持/松开;夹钳360°连续旋转;夹钳平行升/降;夹钳起下取料机;倾斜、钳架水平左右平移;水平左平行/右摆动,车体前后行走;还采用手动,平自动、自动与后机联动。
ZGLJ30取料机是目前国内第一台能够提升的大吨位取料机,最能取料重量30吨,入炉深度可达5米。具备种功能;大车行走、小车行走,台车360°连续旋转,夹钳平行升降,夹钳平行上下倾斜,夹钳旋转,夹钳伸缩,夹钳夹持/松开。
In recent years, in addition to the production of various kinds flange, Ring, forgings, the company has independently developed manufacturing operations for forging industry,Equipment and Reclaimer,flange machine.
Main aircraft manufacturing company
Machine operation:
T31YB50 manipulator is one of the gripping domestic weight up to 50 tons of hydraulic manipulator, the biggest moment for the 120 tons of clamping.
Having seven functions: jaws clamp / release; tongs 360 ° continuous rotation; tongs parallel rising / falling; tongs from the Reclaimer; toward clamp-around translation; level parallel left / right swing, walking around the body, but also manually, Ping Auto, and after the machine interaction.
ZGLJ30 Reclaimer is China's first to upgrade the large-tonnage Reclaimer, most from the weight of 30 tons of material into the furnace up to five meters deep. Have the kind of function; carts walking, running car, car 360 ° continuous rotation, clamp parallel movements parallel upper and lower clamp tilt, tongs rotation, clamp scalable, tongs gripping / release.









